Lithium Battery Guide
Each distinct shipping guide in this document refers to the regulatory requirements for a specific lithium cell/ battery type, configuration, and size. In this way, a shipper will easily find the
Most fully regulated packages of lithium batteries and cells require UN Specification packaging. All packages of small and medium lithium batteries require some degree of testing. However, small and medium lithium batteries and cells do not require UN Specification packaging
LITHIUM BATTERY GUIDE FOR SHIPPERS A Compliance Tool for All Modes of Transportation Revised October 2024 WWW.PHMSA.DOT.GOV 2 INTRODUCTION This compliance resource was prepared to assist a shipper to safely package lithium cells and batteries for transport by all modes of transportation according to the latest regulatory requirements.
DOT 49 CFR: Requires outer packaging to withstand 1.2m drops and stacking pressures. UN Recommendations: Standardizes “Lithium Battery” marks and forbidden cargo aircraft shipments for certain types. How to Choose Packaging Materials for Lithium Batteries? Use rigid, non-combustible materials like fiberboard boxes with 200 burst strength.
To ship lithium batteries safely, follow regulatory guidelines (IATA, DOT, UN), use non-conductive, crush-proof packaging, separate terminals, apply hazard labels, and include documentation. Non-compliance risks fines, delays, or combustion. This guide details step-by-step protocols for air/ground transport, recycling, and avoiding common errors.
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